John Prosock Machine Inc., a leading
CNC machining company, increases shop production,
eliminates bottlenecks, shortens lead times, and
meets tight delivery schedules with high-speed
precision machining for customers in Maryland,
Delaware, Pennsylvania, New Jersey, New York,
and Wisconsin. John Prosock Machine speed comes
from quick CNC machine setups, high spindle speeds
and feed rates, fast programming, and effective
communication. At John Prosock Machine, we bring
concepts to reality at the speed you need to gain
the profits you want.
John
Prosock Machine Reduces Setup Time
Setup in most CNC machine shops can be time consuming
and prone to error, especially if one operator’s
setup technique differs from another’s.
To diminish unnecessary downtime and eliminate
potential problems and inconsistencies, John Prosock
Machine trains every employee in setup reduction
techniques. Each setup operator documents all
information accurately, manages machine tools
safely, reads and interprets machine programs
precisely, and troubleshoots problems competently.
High-speed
Precision Machining
The high spindle speeds and feed rates of John
Prosock’s CNC machining help shorten cycle
times for faster turnarounds. We have invested
in CNC machines that are so fast they can deliver
efficiency gains that go beyond the precision
machining process itself. Our high-speed machining
replicates or eliminates functions that used to
require specialized, less effective systems and
machines.
However, high-speed precision machining
centers are not enough if the rest of the process
is not up to speed. Tooling, control, and programming
also affect how much speed is produced. Every
tool change requires that the insert leave the
cut and come to a stop long enough to swap. A
significant amount of processing time is reduced
if the rapid traverse moves and the tool changes
are performed quickly. At John Prosock Machine,
Inc. our machines often utilize one tool to machine
large holes and small holes with almost no process
downtime.
Fast
CNC Programming
To take full advantage of today’s CNC machines,
John Prosock Machine utilizes advanced software
and control programs. Our machinists possess good
organization and planning skills and can define
the boundaries of the finished part as well as
select what operations should be performed efficiently
and accurately while the part is held in the front
and back spindles. This makes is possible to perform
all precision machining operations in one setup.
Effective
Precision Machining Communication
Effective communication between employees who
are working on the same job or the same machine
is key to the success of John Prosock Machine
Inc.’s high-speed precision machining process.
Machinists convey any and all information that
might be useful for the next operator using the
machine. They maintain up-to-date documentation
of each project as it flows through the production
process. John Prosock believes that good communication
helps alleviate problems and confusion that ultimately
contributes to shorten lead times. For this reason,
he has designed the 9,000 sq. ft. facility to
accommodate interpersonal communication from the
start of precision machining process through end-product
delivery.
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